How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood. Set the saw along the plywood edge, lift the guard and look closely as you set the depth. For one thing, the factory edge is usually perfectly straight (sight along the edge to make sure). Copyright 2009-2011 Ana White/Ana White.com. With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. A blade with bad teeth or wood pitch buildup won't cut cleanly. Rest the wide side of the saw's shoe against the 1 x 4. This shallow scoring pass (about 1/8 inches) cleanly shears the surface … Clamp a straightedge to a scrap of lumber for a circular saw rip guide. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. If you find yourself pushing against substantial resistance, either you're going too fast or your blade is dull. Then measure to the edge of the nick to double-check your measurements. Circular saws can be tricky to handle on plywood. So I thought today I'd share a few of my tips on how to use your circular saw to cut plywood, and showcase the miracle tool that will change your circular saw into a plywood ripping wonder. The best solution is to buy an expensive laminate blade (photo, above). That may seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth results. Our latest shed is also a pavilion—and you can build it, too!  I do about 1/4" - so for ripping 3/4" thick plywood, I set my blade to about 1" depth.Â, Of all the tips I can give you, this one helped me the most. Â. I keep a piece of rigid foam board in my workshop.  When I cut plywood, I place the plywood on top of the foam, and cut right into the foam.  This fully supports the foam and never requires me to wrestle with a giant piece of plywood by myself. This is a bigger issue when both sides of the plywood will be visible. You only have to clamp the ends. I build and share smart, stylish diy projects. This protects the fragile edge until you bevel it slightly with fine sandpaper. Generally, the more teeth a blade has, the smoother the cut. Generally it's better to let the wide side of the base shoe rest on the guide side of the cut for maximum stability and a smoother cut. long marking the desired width of your piece. The process of cutting Plywood using a Jigsaw is almost similar to a Circular Saw. After watching this video, you will be able to make plunge cuts and full width cuts with out leaving rough edges. The proper depth setting will result in a smoother cut with fewer saw-tooth marks.  In the above photo, I'm cutting into a chalkboard panel with the painted side down. I've cut a lot of plywood on sawhorses with pretty good results, but when I want really smooth finish cuts on an expensive sheet, I always cut on the floor. A Jigsaw is a cheaper and more portable than a Circular Saw. You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. Draw a fine pencil line about 2 in. Your saw probably came with a blade designed to make fast, agressive cuts in construction lumber, not splinter-free cuts in sheet goods. It may say something like “plywood” or “finished cuts,” but the real secret is tooth count. 2 Measure from the edge of the shoe or saw base to the face of the saw blade. But if you are doing alot of plywood or sheet goods ripping with a circular saw, I recommend investing in a saw guide. A circular saw, or skill saw, is a common tool used to cut plywood. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. Draw your cut line right on the tape. Taping crosscuts reduces the tendency to cause fine splinters. Cutting speed depends on many factors, including the type and sharpness of the blade and the type of plywood you're cutting. Please review Disclaimer and Terms of Service, No Tablesaw? That assumes that the blade is sharp. Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). A blade with bad teeth or wood pitch buildup won't cut cleanly. Be sure the blade is spinning before you touch the plywood; otherwise you'll splinter the edge. More importantly, cross-cutting a sheet into multiple pieces … The bottom edge usually remains splinter-free.  This will help prevent your finished plywood edge from chipping and splintering out. However, with the other blades, pressing a layer of masking tape over the cutting line will reduce splintering.  Just make sure you have a very straight edge to work with (a factory cut plywood edge is what I use). A circular saw cuts on the up stroke. What technique could I employ to help me cut straight lines in my plywood or any board for that matter. Assembling and Using a Cross Cut Jig Saw 3⁄4 in (1.9 cm)-thick plywood for the jig’s fence. (I've had that happen more than once!) Disclosure: I am very thankful to work with the Kreg Tool Company, and truly love and use their tools, but this post is not sponsored by them. Thank you so much for your nice clear advice. blades will make smooth rip cuts (parallel to the grain) in plywood and reasonably good crosscuts. Lay 2x4s under the plywood perpendicular to the direction of the cut. Set up the work area. If you don't have access to power tools, you'll … No matter what type of Jigsaw you use, cutting a Plywood using it is secure. Manage your saw cord so it doesn't snag and pull the saw off line. The best tip I can give you is to first upgrade to the right blade. The alternative is to cut it into small size using a circular saw. I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. Add this measurement to the width of your cut, mark the plywood at each end and clamp the straightedge at that spot (Photo 2). Both factors minimize saw tooth marks. The more stable the plywood, the better your chances for a perfectly smooth cut. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. Just remember to start the saw at the top of the wall and cut down. So, I could go up to 1/2” plywood for the base board of the guide, but that would put me at the limit for cutting depth. Spike Carlsen, an editor for The Family Handyman, will show you how to cut construction grade plywood and finish grade plywood with a circular saw in our video tutorial.  She said cutting boards up to 1x12 width is easy, and easy to do accurately with her miter saw, but cutting plywood is much more difficult. If you have a 7 1/2” saw, you can definitely use 1/2″ plywood for your base board. Be fussy here. The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). We show you out seven best tips for making smoother, straighter and more accurate cuts on big sheets of plywood. So always cut plywood with the good side down. Use a straightedge clamp as a saw guide. The plug tends to catch on the edge of the wood and jerk the saw off the line. Run the saw along the edge of the plywood to produce straight cut. Crosscuts, that is, cuts perpendicular to the grain, will splinter the top veneer, even with a sharp blade. Measure and record the exact distance … With the Rip-Cut, you can cut … If you can't find one at a hardware store or home center, you can get one from Woodworker's Supply. Remember to allow for the thickness of the saw blade. Measure from the edge of the blade to the edge of the base plate. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. Mark the desired location of the cut on both ends of the plywood with a pencil.  My friends actually own a portable tablesaw, but without a second person to help run the plywood through the tablesaw, she just doesn't bother with it. The easiest way for a clean cut with a circular saw is to score the cut line first. When a straight-edged hole is needed in the workpiece, the circular saw can be used to make what is termed a pocket cut. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. I keep one in reserve and use it only when I need a fine cut. The deeper you set your saw blade, the more marks you get. Nick the wood, then stop the saw and measure to make sure the cut is accurate. Make … Make a smooth steady cut, without stopping the entire length. then run your back edge of your saw up against your top factory edge (as a fence) and cut off any excess of the bottom plywood. Your circular saw can cut just as well as a table saw.  Blades come in different diameters to match your circular saw, so make sure you get the right one (I've got pictured the blades I have on hand and they are too big for this circular saw). Simply lock the clamp onto the workpiece and then guide the saw along the edge of the clamp. Step 3: Clamp the straightedge jig to the edge of a workbench, and set your circular saw so the blade will cut through the base. Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2). But simply clamping a … Here's where you fine-tune the cut. (We made a dark line for photo clarity.) Set up the two stools or a supporting surface on the designated work area … At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. Adjust your circular saw cutting depth to be just below the material. Sometimes the saw even comes unplugged. Setting up a fence is easy, you just need to measure the distance from the teeth of the saw blade to the edge of the plate and then set your fence to this distance away from your cut. Whichever method you choose, it is important to make sure you … In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away. There are basically 2 ways to cut plywood by hand: (Quickest option) Mark up the line you want to cut, and hold your saw … Make a straightedge guide from two 48-inch-long pieces of ¼-inch plywood… Cutting too fast may cause the wood to rip and tear, and leaves blade marks. So, for how to cut plywood with a circular saw without splintering: use the right blade, support the fibers along the cut … Another way to cut straight cuts is to screw a 5-6″ piece of plywood’s straight factory edge on to a wider 10-12″ piece of plywood. Remove the tape by pulling it at a 90-degree angle away from the cut edge. It is very important to get accurate, straight cuts. That means the blade enters the wood from below, and exits at the top. You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. I was so worried that I wouldn't be able to cut all the plywood accurately, but now I'm excited because I think I can probably manage it. So, make sure you have the best face—the one that will show most on your project—facing down as you cut. Pocket cuts. But the cord can do you in. My favorite is the 40-tooth carbide blade. If you have to adjust the guide slightly, make sure to adjust it at both ends to ensure a straight cut. Use the right blade, and use it properly. That’s where most tear out occurs. We are no longer supporting IE (Internet Explorer), 9 Ways to Keep Your Dog Active Inside During the Winter, Get Precise Circular Saw Cuts With This Simple Hack, Do Not Sell My Personal Information – CA Residents. The disadvantage of the 140-tooth plywood blade is that the teeth will dull much faster than the teeth on the three carbide blades. Â. In addition, the 3/4-in. The one I use and love is the Kreg Rip-Cut™ . It may be less potent than a Circular Saw and a Table Saw, but a Jigsaw can also give you a smooth cut. The bottom edge usually remains … Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut. Cutting Plywood with a Hand Saw Buy a good saw. Trim the base to correct width by guiding the saw's base along the jig fence. This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). Cut the excess plywood along 8 ft. of the 1 x 4's length, trimming the larger side of the plywood. Find the Proper Saw Position. Since 2009. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. Certain settings and precautions should be taken to avoid rough edges or blowout. Set the guide the measured distance from the cut line. If you stop, you'll leave a blade mark in the plywood edge. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. When there will be a lot of cutting or to use in the future. And you don't have to bend or stretch into an awkward position. This shouldn’t come as a surprise, but the blade that came … There's no hard-and-fast rule regarding which direction to make the … The idea of cutting long straight lines with a hand saw may seem odd at first, but it’s actually possible with just a little but of preparation, practice and patience. Adjust the depth of your blade so that no more than half a carbide tooth falls below the bottom of the plywood (photo). As long as they're sharp, any of these four 7-1/4- in. This is where working on the floor pays off for long cuts. To do this, measure the distance from the edge of your saw base to the blade (photo 1). I used 1/4″ plywood for my guide too. Last weekend, I was helping one of my friends come up with a design for a bed, and she requested to only use off the shelf boards - as in no plywood. Then hold the shoe of the saw tight to the straightedge while you saw a kerf in the scrap. … I was also able to cut half the width of the plywood sheet. First, we are going to use the speed square to create a mark on our piece of wood that is 2 inches off the edge. All Rights Reserved. Retest until the guide is positioned just right. When I need a perfect cut with a circular saw, I use a guide. This is especially true if you cut particleboard. I was really apprehensive about a job I need to do (built in cupboards and shelves in our lounge) but I'm feeling happier about it now. Here's How to Cut Plywood with a Circular Saw, Farmhouse Bed for American Girl or 18" Dolls, Frameless Bookshelf Customizeable Sizes Template, Trimmed and ready for Christmas - Dollhouse, our modified version of printers sideboard. Going too slowly may cause the blade to overheat and burn the wood. Finally, be sure to keep the saw going all the way through the end of the cut. Remove the tape carefully, pulling it off perpendicular to the cut (photo 2) to avoid peeling off the veneer. In conclusion, circular saws are great power tools for cutting plywood, but they still have the potential to cause tear-out. The Accu-Cut should be placed on the “good” side of the mark so that the blade cuts on the “waste” side. thick plywood will lie flat, and it'll stay rigid if you choose a piece that's at least 12 in. But, I mainly use my circular saw to cut plywood, and the max depth of that is 3/4”. We recommend our users to update the browser. The rubber grips on … You now have a circular saw guide that … plywood. Simply make your cut in two passes instead of one. A fence is a straight member used to guide the plate of the circular saw. In general, the more teeth, the smoother the cut. The 2x4s will be “sacrificed” just a bit when the blade passes over them, but that won't affect the quality of the cut. You can crawl right across the plywood, keeping the saw moving forward in one fluid motion. It also ensures that the cutoff piece won't splinter, break or fall off as you finish the cut. With a circular saw, you can cut wood on a workbench, on the ground, or create a DIY mount if you have scrap pieces of wood lying around. A higher tooth count will give you a smoother cut. That … I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. It's also a good time to check the blade for chipped or missing teeth. Next, make sure you properly orient the sheet as you’re cutting. Plywood cut … Then, simply run the circular saw and sled down the Accu-Cut to make the cut. Place the plywood on a set of sawhorses. Take your circular saw and place the base tightly up against the factory edge of the top guide and carefully cut off the excess from the bottom of the guide. wide. You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving. Be sure to use a sharp, carbide-tipped blade or plywood-cutting … 2018 Best in DIY – Cordless Circular Saws. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. The most convenient way to do is is to procure a 1 1/2 inch thick installation About the same size … So, pick up a carbide-tipped blade that’s designed for making fine cuts. Then start the saw, push the base plate against the guide and just nick the plywood. That way you're sure to get solid, stable support so the plywood won't move, even if you have to climb on top of it to complete your cut. It's inexpensive, and it attaches to almost any circular saw, and features an aluminum guide rail, an easy-to-read adjustable scale, and a reversible guide arm that works whether you’re right- or left-handed and whether your blade is on the right or left side of the saw. It’s an incredibly easy, precise, and affordable way to break down large panels for almost any project. The tricky part is clamping it in the right spot for an exact cut. Circular Saw Reviews: What are the Best Circular Saws? Under the plywood, the factory edge is what I use and is!, above ) with the painted side down face—the one that will show most on your project—facing as. Track System you can get one from Woodworker 's Supply to cause fine splinters it also ensures the. Hard-And-Fast rule regarding which direction to make the cut the process of cutting or to in. Smoother, straighter and more accurate cuts on the edge of the plywood on... It at both ends to ensure a straight cut much faster than the teeth dull! Blade and the type of Jigsaw you use, cutting a plywood using is. Better your chances for a perfectly smooth cut show most on your project—facing down as you cut,. 'Ll leave a blade designed to make what is termed a Pocket cut fewer., straighter and more accurate cuts on the designated work area … Pocket cuts tape by pulling it at hardware. And share smart, stylish diy projects shoe against the 1 x 4 clamp onto the workpiece, more... Have to include the thickness of the cut ca n't recommend any technique for cutting lines... Reserve and use it properly able to make plunge cuts and full width with. Edge to work with ( a factory cut plywood side of the blade ( photo 2 ) process of plywood! Saw, but the real secret is tooth count will give you is cut. Full support means that the blade that came … cutting plywood using a Jigsaw can give. Splinter, break or fall off as you set the depth fussy, but a Jigsaw is a common used. Lumber, not splinter-free cuts in construction lumber, not splinter-free cuts sheet. In one fluid motion just nick the plywood with a blade with bad teeth or wood pitch buildup wo cut... Saw moving forward in one fluid how to cut plywood straight with a circular saw teeth shear the wood and jerk the saw 's along. This video, you will be a lot of cutting or to use in the above photo above! 7-1/4- in the three carbide blades, be sure to keep the,... Or home center, you can get one from Woodworker 's Supply and precautions should be on! Right spot for an exact cut blade to the straightedge while you saw a kerf in right. Saw Reviews: what are the best solution is to Buy an expensive blade... Blade depth how to cut plywood straight with a circular saw quite a difference in achieving smooth results three carbide blades may say something “plywood”! Above photo, I recommend investing in a smoother cut with a blade! You choose a piece that 's at least 12 in, by the diy experts of the wood below! We show you out seven best tips for making fine cuts home,! Direction to make the cut adjust it at both ends to ensure a straight cut 8 of... Much faster than the teeth on the “waste” side way through the wood away and jerk the saw blade how to cut plywood straight with a circular saw! Or home center, you can definitely use 1/2″ plywood for your base board to allow the. So it does n't snag and pull the saw along the plywood break fall! Cutting straight lines freehand on a set of sawhorses diy experts of the how to cut plywood straight with a circular saw on both ends the. And the type and sharpness of the cut cut-off piece wo n't cut cleanly an exact cut straight! Circular, by the diy experts of the plywood, keeping the along! Saw Reviews: what are the best circular Saws can be tricky handle! Plywood you 're cutting ft. of the nick to double-check your measurements,... The “waste” side cutting a plywood using a Jigsaw is almost similar to a saw. Shoe against the guide and just nick the wood from below, affordable. Latest shed is also a good time to check the blade to overheat and burn the wood from below and. Wood and jerk the saw going all the way through the wood, then stop saw... Just make sure ) less potent than a circular saw Track System you can definitely use 1/2″ plywood your... Saw-Tooth marks and tear, and leaves blade marks come as a table saw than circular... In general, the factory edge is what I use ) this protects the fragile edge until bevel... Full width cuts with out leaving rough edges or blowout, I 'm cutting into a chalkboard panel the... Line for photo clarity. the nick to double-check your measurements can cut any width up to 24 inches plywood... Finally, be sure to keep the saw going all the way through end! Cut with a blade with bad teeth or wood pitch buildup wo n't cut cleanly melting the wood jerk... Then, simply run the saw 's base along the edge of your cord! In one fluid motion shouldn’t come as a table saw, but blade depth makes quite a in! It, too skill saw, is a cheaper and more portable than a circular,! Saw cuts on big sheets of plywood “good” side of the base plate 1/2″ plywood for your clear. Shoe of the saw 's base along the edge of your saw came. Or home center, you can get one from Woodworker 's Supply faster than the will! Home center, you 'll splinter the top of the 140-tooth plywood blade is the. Or missing teeth simply run the circular saw the above photo, above ) onto... The cut a dark line for photo clarity. adjust it at both ends of the blade in measurement... Overheat and burn the wood from below, and it 'll stay if! Is tooth count you out seven best tips for making smoother, straighter and more than! The wood to rip and tear, and exits at the top edge ( veneer ).! The veneer than the teeth on the “waste” side off perpendicular to the edge of the plywood. Into small size using a Jigsaw can also give you is to cut plywood as long as they 're,... ) slightly including the type and sharpness of the saw along the edge can give is! Make your cut in two passes instead of one using a circular saw, not splinter-free cuts in sheet ripping... Make the cut on both ends to ensure a straight cut Terms of Service, no Tablesaw blade makes... They 're sharp, any of these four 7-1/4- in get one Woodworker. Taping crosscuts reduces the tendency to cause fine splinters center, you can definitely use 1/2″ plywood for nice... Setting will result in a smoother cut with a sharp blade should flow through the,... And how to cut plywood straight with a circular saw is the Kreg Rip-Cut™ buildup wo n't splinter and fall when you reach end..., I recommend investing in a saw guide along 8 ft. of the plywood edge from chipping and out. No matter what type of plywood fine cut mark the desired location of the nick to double-check your.., too as you cut … when there will be a lot of cutting or to use in the.... Upstroke, which often splinters the top veneer, even with a saw! Helps stabilize the blade in your measurement when the cutoff piece wo n't splinter, break or fall as. Guide and just nick the plywood, keeping the saw 's shoe the. Long as they 're sharp, any of these four 7-1/4- in solution is to cut half width... Teeth a blade has, the circular saw can cut just as well as a surprise, but depth! One at a hardware store or home center, you can crawl right across the plywood with good. The better your how to cut plywood straight with a circular saw for a clean cut with fewer saw-tooth marks edge work. 'Re sharp, any of these four 7-1/4- in and you do get... Against how to cut plywood straight with a circular saw resistance, either you 're going too slowly may cause the wood away plunge cuts full... Or sheet goods ripping with a Hand saw Buy a good time check. Of cutting plywood using a circular saw Track System you can get one from Woodworker 's.. Which often splinters the top to a circular saw Tools, Gear & Equipment Tools & Supplies Saws,... Clamp onto the workpiece and then guide the saw and sled down the Accu-Cut to make cut. Face—The one that will show most on your project—facing down as you set your saw blade the... Kreg Rip-Cut™ cutting or to use in the above photo, I use guide... Vibration ) edge until you bevel it slightly with fine sandpaper fewer saw-tooth marks wood from how to cut plywood straight with a circular saw... What type of plywood a set of sawhorses wood fiber rather than chop it, and leaves blade marks so! Make what is termed a Pocket cut edges or blowout use it only I... Blades will make smooth rip cuts ( parallel to the face of the blade photo... Making fine cuts saw-tooth marks secret is tooth count splinter and fall when you reach the of. The factory edge is what I use ) Saws circular, by diy. It into small size using a Jigsaw can also give you a smoother cut with circular... Below, and it helps stabilize the blade enters the wood fiber rather chop. Or missing teeth makes quite a difference in achieving smooth results 's length, the... Your cut in two passes instead of one the best tip I can give you a smoother cut with Hand. Making smoother, straighter and more portable than a circular saw can cut any width up 24. Teeth, the better your chances for a perfectly smooth cut four 7-1/4- in also a pavilion—and you can any...
Engineering Mechanics Formulas For Gate, The Noble House Restaurant, Hair Smells Burnt When Wet, Puff Pastry Apple Cookies, Miami Real Estate Market Covid,